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TMB - Tumble Blaster - Rubber Belt.

  • Writer: Silvio Ruiu
    Silvio Ruiu
  • Feb 27
  • 3 min read

Updated: 3 days ago

TMB Layout features.

The TMB range combines the mechanical tumbling action on a continuous rubber belt with a high-velocity abrasive stream from top-mounted blastwheel(s). This design is ideal for bulk-load processing, though an engineering analysis is essential to evaluate the "shape factor" and ensure parts can tumble freely without nesting or floating; productivity can be really massive if the load/unload part of the process is engineered for it. The belt MUST be covered by the parts while blasting.


TMB 500 layout drawing 27liters 52kgs capacity
TMB 500 sample drawing - footprint available upon request accordingly with the size requested.

Features:

Volume

Capacity

Size

Capacity

Volume

27ltrs

65kgs

500

143lbs.

1 cubic feet

52ltrs

120kgs

650

265lbs

1.8 cubic feet

125ltrs

300kgs

900

661lbs

4.4 cubic feet

250ltrs

600kgs

1000

(2 blastwheels)

1,323lbs

8.8 cubic feet

Main Key Technical Notes:

  • Working features: shown below is the 500, with the media pattern as well; increasing the size of the cabin adopting 2 blastwheels became mandatory ⬇️:

    TMB 500 media pattern

    This "small" unit if equipped with load/unload automation is capable of more than 500kgs (of steel parts) per hour, as the size increase production follows; to ensure an adequate dimensioning of all the items involved a proper analysis is a must, each application is different. The video in the end clarify better than words about a fully equipped workstation capable of more than 2 tons per hour, while here with the gif it's possible to see the parts moved by the belt:

    TMB slugs moved by the belt to show the motion inside the cabin.
  • Belt: it is the most important item of the cabin and must be designed accordingly with the media size to guarantee its drain and to not to stop or stuck of the parts motion. It may be built from a rubber belt with a joint (the poorest) or like an heavy duty rubber tire seamless with several layers of fabric to improve the strength; second one is an expensive spare part and it last about twice than the first one; replacing belt is a critical task specially with the bigger size, can take up to 4 days before getting it done. To give numbers a belt with joint is normally lasting about 2,000 hours, while a well built semless belt can reach 5000 hours.

  • Blastwheel: Installed is a 5.5Kw unit direct drive, can be increased up to 11Kw; related media flow rate is from 90kgs/minute to 140kgs/minute; top limit is related to the quantity of media the belt is capable to drain, it goes with holes diameter and number of them.

  • Media: steel shots, stainless steel shots and derivates below 50 HRC, Aluminum shots, Grit as cast iron or steel, if hardness is above 50HRC carbide kit is beneficial; Zirblast Ceramic media with its own kit. Media kits specs are here listed as option.

  • Filter: built in unit according to the cabin size ATEX/NEC standards; some applications like aluminum slugs require extra care.

  • Automation Control: Siemens standard for CPU, HMI and drives, Allen Bradley version available; automatic media gate control to use preprogrammed blasting/peening setups by "one button" recall from operator or bar code reader.

  • Layout & Footprint: Detailed 2D/3D drawings and DWG footprints are available upon request.

Pros: the smaller size (500) is a compact equipment with everything needs to operate built in; ideal for "small" bulks process without the operator attending it beside load/unload and extremely cheap to run; adding automation can turn into fully automated workstation with barely a minimum human labour involved, same automation became mandatory with the bigger size to fulfill ergonomics and safety regulations when production becomes really massive.

Cons: approaching first time this layout it is highly recommended test and analysis to understand how and if the shape factor influence nesting, floating and eventual "carrying on" of the parts by the belt; the belt itself remain a critical part that is affected by aging and needs to be received in the right time window for the replacement.

Boosters: specific accessories can improve productivity, mostly the loading systems to be customized accordingly with products to process, while a vibrating channel is a great item to speed up downloading time getting the parts clean from media while it is recovered to the machine itself. Once again, a little efforts spent on designing the process would be priceless while in operations.

Popularly used in: bulk productions like 3d printing, fasteners, fittings and connectors, sinterized parts, shot peening, aluminum casting, steel casting, forging and descale after heat treatment, slugs for aluminum cans and other materials/use.


Downloadable Tech Specs TMB Blaster memo:



Size 1000 tumbleblaster workstation in operations.

All dimenions and information here stated are for informative purpose only and subject to change without notice. Please refer to drawings and specs attached to your own quote.



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